We provide a high level of assistance at every stage of a plastic injection moulding project.
This would begin on receipt of your enquiry with a Design For Manufacture (DFM) review of the component. At the earliest stage the DFM process will focus on ease of manufacture and optimal mould tool configuration.
The part is reviewed for moulding material, part specification and profile with a consideration to the design and manufacture of an optimum tooling solution, meeting quality and capitol expenditure expectations. Issues or improvements that we see are reported for discussion.
A project plan outlines scope, tasks, timeline, resources, responsibilities, risks,
stakeholder communication, review points, and budget.
A DFM report assesses a product’s design for efficient, cost-effective manufacturing,
analyzing process, material, geometry, tolerances, and costs.
2D/3D Design involves creating, simulating, and testing a mold design using CAD software for efficient and
accurate manufacturing.
The Customer Approval of Mould Design stage involves customer review and
approval of the mold design before manufacturing begins.
By combining highly specialized engineering and manufacturing knowledge, cutting-edge materials, and state-of-the-art technologies, we can deliver exceptional tooling value and injection Molds tailored to our customer’s unique needs and demands.
One of the advantages of working with ITQAN is that we build, repair, and maintain our Molds by utilizing our in-House facility, As a result, we can provide our customers with the best options for delivery and price.
Precision tooling requires design integrity, quality processes, advanced technology, and a zero-defects culture. From the earliest stages of part design, our highly skilled engineers and toolmakers are engaged with your product team to ensure a seamless transition from prototype to production tooling. This attention to detail from the inception ensures faster development times, and projects that are optimized for the highest yields.
Face-to-face part design consultation with your design engineers in our tooling design center nurtures collaboration Moldflow analysis mitigates risks.
Design for Manufacturing (DFM) helps to ensure tooling and manufacturing success throughout the product lifecycle.
We offer both domestic and overseas toolmaking to address your quality, budget, and lead-time objectives.
Our facilities offer fully staffed and equipped toolrooms to perform scheduled maintenance to minimize downtime Scheduled tooling maintenance minimize downtime.
Our toolrooms support design modifications throughout the life of the mold.
Complex, multi-cavity molds
We specialize in manufacturing a wide range of injection molds, from single-cavity bridge molds for pre-production launch through ultra-high-cavitation tooling with up to 192 cavities.
A successful part starts with a well-designed Mold. This complex and precise process determines part manufacturability and lifecycle costs, and it considers the key components of Mold design while adhering to a part’s unique specifications.
Considered one of our Five Keys to Success, proper Mold design and Mold building will help reduce cost, increase quality, and optimize performance. We use the latest CAD technology and software to create a robust Mold design that’s built to SPI standards, as well as Moldflow analysis to evaluate all Mold designs and parts prior to development.
Mold Process Type
Single Cavity Mold usually aluminium (prototype Mold under 15,000 shots).
Single Cavity Steel Mold usually P-20 steel is used (Mold life can be from 50K to 1 million shot life).
Family Molds with runner shot off valve for different size parts and colours in the same tool.
Multi-cavity high production tooling up to 96 cavities with hot runner system.
Molds that require insert Molding and over Molding services are also available.
We process Molds that require hydraulic cylinders, unscrewing cores and collapsible cores.
Product Capabilities
Large parts up to 1kg shot size.
Small parts 1 gram.
Multi-component parts (over Molding and insert Molding).
our dedication to quality and our commitment to a ‘Zero Defects’ manufacturing strategy have accelerated our journey to excellence.
From critical dimensions to cosmetic requirements, we capture those specifications through the collaboration between our engineers, Molding technicians, and production staff to ensure from the beginning of the process to the end we are delivering parts our customers will be proud of.
Our extensive machining facility includes a range of the latest CNC equipment which have the capability to machine turned components in small, medium and large batches and from a wide range of materials.
We pride ourselves in providing the highest quality CNC turned components whilst ensuring customer service is maintained throughout the manufacturing process. We strive to manufacture components as cost effectively as possible and ensure that customers receive the most reliable and efficient precision CNC turning service possible.
© 2024 ITQAN. All Right Reserved.
Designed & Developed by
Innov Touch Technologies Pvt Ltd.